
My drawing is loosely based off of this image:












If you would like the pattern for the smaller sized Hoth hat, contact me via email (it can be found in my profile under "Contact"). You will need 1 yard of off-white cotton material. I used a quilter's cotton from JoAnn's (be sure to pre-wash your fabric). You will also need ½ yard of fusible interfacing, some heavyweight stabilizer, a piece of plastic such as polystyrene, a package of double fold bias tape in "Oyster" and one in "Taupe", thin polyester batting, a scrap of tan fabric, and thread to match your fabrics.
Lay out the quilting lines on one part of the neck piece using a dressmaker's pencil or tailor's chalk. After the quilting lines are marked, layer the two fabric neck pieces with the batting in the middle and zig zag or surge the edges to keep it from shifting.
Then, pin generously with quilter's pins and sew along the lines, removing pins as you sew. I like to sew all the lines in one direction first, starting in the center and moving out toward the edges. Then, I turn the piece and sew the lines in the opposite direction, again starting with the line in the center and moving toward the edges.
Next, you will need to open up the Taupe bias tape and pin the shorter edge to the back brim. Sew. (*Note, be sure you pin and stitch the shorter edge of bias to all the pieces that will require bias tape in this way)
Pin a section of the Taupe bias tape (still folded) to the upper front brim, being sure there is enough of the brim below the tape for a seam allowance.
You need to top stitch only the top edge of this piece of bias tape, leaving the lower edge free. Then, unfold a new section of the Taupe bias tape and pin it to the curved edge of the upper front brim. Sew.
Unfold the Taupe bias tape and pin to ONLY ONE section of the lower front brim. Sew.
Next, you need to make sure both lower front brim pieces line up as you pin the other edge of the bias tape to the second piece of lower front brim. Sew.
Turn right side out and press, making sure that the seams on the inside are lying flat, facing forward toward the fold of the bias tape.
Insert the plastic lower front brim into the fabric lower front brim. Adjust the size of the plastic brim if needed.
Unfold the Oyster bias tape and pin to the neck piece. Sew. (*Note: be sure that the bias tape folds to the BACK of the neck piece.)
After you have sewed one edge of the bias tape down, fold the rest of the bias tape over the raw edge toward the back.
Pin from the front, just along the edge of the bias tape, being sure the pin catches the bias tape in the back (see first picture). Sew on the top, along the edge of the bias tape, removing pins as you sew.
This is what the stitching will look like from the front.
This is what the stitching will look like from the back.
Sew the sides of the hat together at center front and center back. Sew to top of hat. Be sure to zig zag or surge the edges to prevent fraying.
Top stitch around the rim of the hat about 1/8" away from the seam, making sure that the seam allowance is facing toward the rim of the hat and not the top.


Pin the back brim, upper front brim, and lower front brim to the hat. Sew.
Pin the neck piece to the hat. Sew.
For a more finished look, unfold the Oyster bias tape and sew to the raw seam, fold over and sew closed.
Sew a 1" tube of scrap off-white fabric. Sew a square of Velcro to the closed end of the tube. Sew the opposite end of the Velcro to the left side of the neck piece. Zig zag or surge the end of the fabric tube, fold to the back, and sew to the right side of the neck piece.
This is what the chin strap should look like when closed.
I used copper wire to create a framework for the bra based off of my measurements (Carrie Fisher is/was smaller than me, so I had to adjust the proportions to look okay on my frame). I then covered the wire framework with Sculpey clay and baked it in the oven.
After the bra was baked and cooled, I used watered down Elmer's white glue to glue kitchen string to the bra for the details. I also added prebaked "dots" to simulate the dotted texture of the original costume.
For the bracelet, I didn't want to make it entirely of Sculpey clay because it wouldn't flex enough to get over my wrist. I decided to use a plastic Old Orchard orange juice container.
Here is the orange juice container after I cut it down and glued string & pre-baked Sculpey details to it; prior to painting.
My front and back skirt plates were made using mostly cardboard. I used images of Carrie in the bikini to judge where the plates should fall on my body (once again adjusting the size to match my frame). After I created a suitable pattern, I cut out pieces of cardboard in graduating sizes.
Once I was satisfied with the shape of the plate sections, I glued them together. This is the front plate glued together. It isn't easy to tell from the picture, but as I glued the cardboard layers together, I curved them to match the curve of my body and used clothespins to keep the cardboard layers in that shape until it dried. Once the glue dried, I removed the clothespins and the plates stayed in the curved form.
Here are the plates prior to painting. The back plate is on the left and the front plate is on the right. After the cardboard layers were dry, I put crinkled aluminum foil over them to create the texture of the original costume. Then, I glued on smooth cardboard, string, and pre-baked Sculpey details where necessary.
I found a "formula" for the size of the front and back skirts on the Slave Bikini Builders website in the files section. It uses the width of your shoulders and your height to calculate how much width and length your skirts should have. It is possible to make the skirts without this formula, just go with "what looks good". I created a "waistband" for each section of skirt, sewed snaps to the skirt sections, and glued the other half of the snap to the inside of the skirt plates. This way, I can remove the skirts to wash them when needed. When I made the skirts, I also made a little pantie of the same material and sewed it directly into the waistbands. (*PLEASE NOTE* If a woman wants to wear the bikini in public, I wouldn't recommend attaching the pantie directly to the costume. If the costume were to malfunction, so would the pantie. If you wear this in public, it is recommended that your pantie be a separate piece. That way, if you lose the skirt, you don't lose ALL of your dignity.) The fabric I used was Sunline lining fabric in "Wine" from JoAnn's.
The finished sleevelets.
Left sleevelet embroidery detail.
The "buckle" and broach made from white Primo clay
Right side